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Weld Penetration Inspection System

Weld Penetration Inspection System

Product Details:

  • Power 220V AC, 50Hz
  • Usage Suitable for metal fabrication, automotive, aerospace, and pipeline industries
  • Function Real-time weld penetration detection and assessment
  • Accuracy 0.05 mm
  • Operating Mode Continuous and Intermittent
  • Control Mode Automatic / Manual
  • Standard ISO 17637:2016
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Weld Penetration Inspection System Price And Quantity

  • 0.5 mm to 50 mm
  • IP54 rated
  • 0°C to 50°C
  • Handheld and fixed mount available
  • Approx. 7 kg
  • Proprietary software, Windows compatible
  • Integrated memory with USB export
  • 5 MP Industrial Camera
  • Ethernet & USB ports
  • Audio-visual alert for out-of-range penetration
  • Auto and manual calibration available
  • Laser-assisted visual inspection
  • High-resolution touch screen

Weld Penetration Inspection System Product Specifications

  • ISO 17637:2016
  • 220V AC, 50Hz
  • Suitable for metal fabrication, automotive, aerospace, and pipeline industries
  • Continuous and Intermittent
  • Automatic / Manual
  • 0.05 mm
  • Real-time weld penetration detection and assessment
  • 0.5 mm to 50 mm
  • IP54 rated
  • 0°C to 50°C
  • Handheld and fixed mount available
  • Approx. 7 kg
  • Proprietary software, Windows compatible
  • Integrated memory with USB export
  • 5 MP Industrial Camera
  • Ethernet & USB ports
  • Audio-visual alert for out-of-range penetration
  • Auto and manual calibration available
  • Laser-assisted visual inspection
  • High-resolution touch screen

Weld Penetration Inspection System Trade Information

  • Australia, North America, Eastern Europe, Middle East, Africa, Western Europe, Central America, South America, Asia
  • All India

Product Description

The quality of welding has always been one of the most critical parameter in automotive industry, where margin for error is zero, in a highly competitive environment. QS Metrology brings you the most advanced system for Weld Penetration Inspection - WeldEYE® from its stable. This is the result of our long experience in Weld quality inspection, and our interactions with automotive industry. Our system has features which are unmatched anywhere. This system can be used to measure all dimensional measurements (2D) like length, distance between, angle, radius, diameter, area etc. The system even offers you automatic/programmable measurement, and is customizable where you can define your own parameters to be measured.

Some of the salient features of the system are:

MEASUREMENTS :

  • Supports all dimensional measurements.
  • Programmable (Automatic) measurement
  • Supports all weld quality parameters like depth/penetration, %penetration, leg lengths, throat lengths, root penetration etc.
  • Can measure length, area, angle, diameter, radius, circumference in addition to weld penetration measurement
  • Can define Component and its parameters to be measured
  • Can set expected values and tolerances for each parameter
  • Free life-time support for the software for any new features
  • Integrated online Help

REPORT :

  • Reports in Excel or PDF format (Customizable format)
  • Historical data analysis with performance graphs and deviation analysis reports
  • Component level report
  • SPC reports


Exceptional Inspection Accuracy

Our Weld Penetration Inspection System achieves remarkable precision with 0.05 mm accuracy, thanks to its advanced laser-assisted visual method and high-resolution imaging. It meets rigorous ISO 17637:2016 standards, ensuring consistent and reliable weld quality evaluation for critical applications.


Robust and User-Friendly Design

Equipped with an intuitive high-resolution touch display, this inspection solution features both handheld and fixed mounting options. Its IP54-rated enclosure ensures protection against dust and moisture, while the lightweight design (approx. 7 kg) allows easy mobility and adaptability across various industrial workspaces.


Smart Data Handling and Connectivity

With integrated memory, USB export, and Ethernet interfaces, data management is both secure and efficient. Users can seamlessly store, transfer, and analyze inspection data through proprietary software compatible with Windows, enhancing workflow and traceability in demanding operational environments.

FAQs of Weld Penetration Inspection System:


Q: How does the system perform weld penetration inspection?

A: The Weld Penetration Inspection System uses a laser-assisted visual inspection method in combination with a 5 MP industrial camera. The laser projects a precise measurement line onto the weld, while the camera captures detailed images, allowing the system to analyze depth and continuity in real time.

Q: What is the process for calibrating the inspection system?

A: Calibration can be performed either automatically or manually, depending on user preference. The system guides operators through step-by-step calibration procedures via the touch screen interface, ensuring measurement accuracy and compliance with ISO 17637:2016 standards.

Q: When should I use the audio-visual alarm feature?

A: The audio-visual alarm activates instantly if weld penetration falls outside the predefined range (0.5 mm to 50 mm). This ensures operators are promptly alerted during both continuous and intermittent operation, helping to maintain quality standards and prevent defects.

Q: Where can this inspection system be used?

A: This inspection system is suitable for industrial environments such as metal fabrication, automotive, aerospace, and pipeline manufacturing, thanks to its robust IP54-rated enclosure and adaptable mounting options. Its compact size and protection features make it ideal for both workshop and field applications.

Q: What are the main benefits of using this inspection system?

A: Key benefits include real-time assessment with high accuracy, user-friendly interface, flexible mounting, comprehensive data storage and export capabilities, and immediate out-of-range notifications. These features collectively improve quality assurance and efficiency in welding operations.

Q: How can data from inspections be exported or analyzed?

A: Inspection data are automatically stored in the systems integrated memory. Users can export data via USB drive or Ethernet connection and analyze reports using proprietary software compatible with Windows, facilitating record-keeping and process optimization.

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