Mounting Machines

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Product Details:

Voltage 220 V AC
Power Rating 0.5 kW
Operating Temperature Room Temperature to 180C
Noise Level 70 dB
Frame Type Heavy-duty steel frame
Plastic Processed Bakelite, Thermosetting Resin
Lubricating System Grease lubricated
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Product Details
Product Description

Mounting Machines Product Specifications

Usage & Applications Metallographic sample mounting
Production Capacity Up to 60 samples/hour
Machine Type Semi-Automatic Mounting Machine
Model No MM-104
Control System Digital control panel
Operating Type Semi-Automatic
Drive Belt Drive
Dimension (L*W*H) 480 430 420 mm
Frame Type Heavy-duty steel frame
Color Grey & Blue
Noise Level 70 dB
Power Rating 0.5 kW
Operating Temperature Room Temperature to 180C
Voltage 220 V AC
Lubricating System Grease lubricated
Power Source Electric
Plastic Processed Bakelite, Thermosetting Resin
Product Type Mounting Machine
Surface Treatment Powder Coated
Technology Automatic Mounting
Power 550 W
Motor Power 0.5 HP
Pressure 0-2 MPa (adjustable)
Cooling System Water circulation cooling
Accuracy 0.02 mm
Features Fast cycle, ergonomic design, easy operation, energy efficient
Weight (kg) 38 kg
Frequency 50 Hz

Main Accessories Sample ejector, cooling attachments, operation manual
Working Speed 1500 rpm
Heater Type Inbuilt Cartridge Heater
Compatible Consumables Thermosetting powder, mounting resins
Mounting Pressure Adjustment Manual & automatic modes
Cycle Time 8-12 minutes per sample
Sample Release Automatic
Display Type Digital timer display
Safety Features Over-temperature protection, emergency stop
Chamber Capacity Ø30 mm / Ø40 mm mold sizes
Electrical Protection MCB (Miniature Circuit Breaker) included

Mounting Machines Trade Information

Payment Terms Others
Main Export Market(s) Australia, North America, Eastern Europe, Africa, Central America, Middle East, South America, Western Europe, Asia
Main Domestic Market All India

Product Description

We are an essential association in this area, occupied with giving top notch scope of Mounting Machines. Under the observation of our specialists, these are fabricated in consistence with set industry measures using incomparable quality materials. These machines are utilized for lamination and warming the materials. In addition, our important customers can profit these Pneumatic specimens mounting press in various specifications as per their requirements. As far as quality assurance of these products is concerned, we test each apparatus thoroughly before the final dispatch from our end and then deliver the consignment as we believe in offering quality not quantity.

Highlights:

Less support
Long administration life
Impeccable execution
Specifications:
Corrosion safe steel Cabinet
Pneumatic operation System
Digital Temperature Indicator and computerized clock
Quick Ram come back to accelerate reloading
1500 Watts mould Heater
Dovetail opening for simple variability of Mould Assemblies
Water Cooling System (manual)
Timer-Buzzer sign for warming and cooling cycles
Wide scope of test sizes can be suited
Provision to suit 1/2" and 2" mould Sizes
1 1/4" accompanies the machine as a standard
Power Supply: 230V/50Hz ( 1 + N + E )
Size: 580x620 x 590mm

Efficient and Accurate Metallographic Mounting

The MM-104 mounting machine is engineered for precise and efficient preparation of metallographic samples, enabling laboratories to achieve optimal embedding results every time. Its digital control panel and automatic mounting technology streamline sample processing while offering reliable performance with 0.02 mm accuracy. Coupled with ergonomic design features, the machine ensures ease of use and maximizes productivity.

Advanced Safety & User-Friendly Features

Prioritizing operator safety, the machine incorporates over-temperature protection, an emergency stop mechanism, and an MCB for electrical safeguarding. Designed with user convenience in mind, automatic sample release and water circulation cooling make operation straightforward, even during large workloads. Heavy-duty construction and powder-coated surfaces also guarantee long-term durability.

Versatile Applications & Robust Capabilities

Capable of processing up to 60 samples per hour, the MM-104 is compatible with a variety of consumables, such as thermosetting powders and mounting resins, and is suitable for Bakelite and thermosetting resins. Its semi-automatic functionality serves a wide range of laboratory and industrial metallographic applications, making it a flexible solution for different sample mounting requirements.

FAQs of Mounting Machines:

Q: How do I adjust the mounting pressure on the MM-104 Mounting Machine?

A: Mounting pressure can be adjusted easily using the machines control system, which allows for both manual and automatic settings within a range of 02 MPa. This flexibility ensures optimal sample mounting according to the specific requirements of your material.

Q: What are the main benefits of using this mounting machine for metallographic sample preparation?

A: The machine offers fast cycle times (812 minutes per sample), reliable accuracy (0.02 mm), ergonomic operation, and enhanced safety features. Its semi-automatic function, automatic sample release, and compatibility with various consumables result in efficient, high-quality specimen mounting with minimal manual intervention.

Q: When should the inbuilt cartridge heater be used during the mounting process?

A: The inbuilt cartridge heater is automatically utilized during the heating phase of the cycle to cure thermosetting powders or resins. It heats samples to the desired temperature (up to 180C) as set on the digital control panel, ensuring consistent and effective mounting.

Q: Where can this mounting machine be installed?

A: This compact seating model, measuring 480 430 420 mm and weighing 38 kg, can be installed conveniently in laboratories or industrial environments across India. Its sturdy steel frame assures stability even in challenging conditions.

Q: What types of consumables are compatible with the MM-104 Mounting Machine?

A: The machine is designed to accommodate a broad range of mounting materials, including thermosetting powder, mounting resins, Bakelite, and thermosetting resin, making it versatile for metallographic sample preparation.

Q: How does the automatic sample release feature improve the mounting process?

A: The automatic sample release function simplifies sample retrieval post-mounting, reducing handling time and the risk of damaging prepared specimens. This feature promotes workflow efficiency and ensures consistently excellent results.

Q: What safety features are included to protect operators and the machine?

A: The MM-104 is equipped with over-temperature protection, an emergency stop button, and an MCB (Miniature Circuit Breaker) for comprehensive electrical safety. These features safeguard both users and the equipment during every operation.